Field Services
NRG Engine Services performs an extensive number of
services in the field. We’ve detailed some of our offerings
here for your reference – and would be happy to provide
additional information and a quote upon request.
Maintenance
- Major overhauls
- Outage maintenance support
- Preventive maintenance and program development—This includes on-site maintenance and engine overhaul support in the areas of head removal, liner replacement, bearing checks and replacement, turbocharger replacement, periodic full engine evaluations, etc. We also offers rebuild services for heads, injectors, air start valves, and other rebuild components—which can save you time and money. We believe we can keep your plant in top operating condition with a minimum downtime and hardware expenditure. In addition, we provide a complete package of ongoing consultation, as well as mechanical maintenance during times of equipment shutdown.
- 24-hour emergency breakdown
- Bi-monthly engine evaluation—NRG Engine Services recommends a bi-monthly one-day outage on each engine for an engine condition evaluation. During such an outage, we will provide an advisor to evaluate the engines and provide hands-on training for owner personnel in special engine preventive maintenance activities, which can only be taught while the engine is in the shutdown condition. This effort will provide ongoing consultation to the owner and will also provide NRG Engine Services with first-hand knowledge of the engine condition. This will allow us to make timely recommendations on overhaul schedules and troubleshooting.
- Ultrasonic testing of master rods
- Consulting
- Plant maintenance audits
- Recordkeeping
Operational
- Turnkey installation and startup
- Operating procedures
- Operations services
- Baseline evaluation—The baseline examination includes a review of all aspects of the facility’s operations, including technical training, operating procedures, maintenance procedures, safety training and safety programs, spare parts evaluations, preventive maintenance and shut-down schedules, operating and maintenance problem evaluations. The intent of the baseline evaluation is for NRG Engine Services to fully understand the current practices at the facility and to provide recommendations for overall improvement at the facility, utilizing all of the ‘lessons learned’ from the evaluation. The result of the baseline evaluation will be a report outlining the areas we believe may be improved and an estimate of time and costs to bring about such improvements. This baseline evaluation is offered at a fixed fee, which includes a one-day plant visit, report preparation and travel expenses.
- Environmental compliance
- Customized training—NRG Engine Services performs training services at the owner’s facility or in Harrisburg. Training can include, but is not necessarily limited to overhaul methods of heads, injectors, air start valves, and other rebuild components; engine adjustments, such as air-to-fuel ratio, fuel timing, combustion balancing, etc.; and preventive maintenance and outage planning services.
- Water chemistry
- Safety program
- Plant improvement programs—This includes engineering and consulting support in the areas of programmable controls, electronic controls, support on environmental issues and technologies, reliability analysis, troubleshooting, engine operational or maintenance problem solutions.
- Energy sales contract development
- Operations documentation
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